Weaving
Rapier Looms
High-speed automated fabric production
- Max Shuttle Speed
- 250 RPM
- Weaving Width
- 60–200 cm
- Weft Insertion
- Rapier/Gripper
- Output
- 40 m / hr
- Thread Count
- 12–30 ends/inch
Janata Sadat · Narsingdi, Faridpur & Cumilla · Est. 1967
Precision at Scale.
Spanning three production sites — Palash in Narsingdi, Boalmari in Faridpur and Debidwar in Cumilla — our facilities combine heritage craftsmanship with high-speed automated production.
3Production Sites
12Production Mills
134K MTAnnual Capacity
147Export Markets
Vertical Integration
The Production Ecosystem
From raw jute fiber to finished export-ready goods — every stage of our manufacturing chain is owned, operated, and optimised in-house.
Live Production Flow
Fiber Processing
Stage 1 / 5
- Stage 01
Fiber Processing
Raw jute bales are softened, batched, and carded — removing impurities and aligning fibers for uniform spinning quality.
134,000 MTAnnual Fiber Input - Stage 02
Spinning (Yarn)
Ring spinning frames convert drawn fiber into precise-count jute yarn across counts from 5 lbs to 12 lbs per spy.
95,500 MTYarn Capacity / Year - Stage 03
Weaving (Hessian/Cloth)
High-speed rapier looms weave hessian cloth, sacking, and CBC fabric in widths from 60cm to 200cm, ready for global export.
25,500 MTWoven Goods / Year - Stage 04
Quality Control
Every production batch undergoes tensile strength testing, count verification, and ISO 9001:2015 compliance checks before shipping.
100%Batch Inspection Rate - Stage 05
ETP (Water Treatment)
Our effluent treatment plant continuously processes 20 m³/hr of industrial wastewater — ensuring zero harmful discharge into local waterways.
480 MTWater Treated / Day
Scroll to trace the flow
Factory Portfolio
Thirteen Specialised Units
Three sites, ten purpose-built mills and three specialist units — each engineered for a specific product line. Explore all three below.
Janata · Palash · Combined Output45,000 MT/ year
Units7
- Woven Goods
Mill No. 1 — Weaving
Woven hessian and sacking cloth, bags and geo-textiles — the line the mill opened with.
Hessian, Sacking & Geo-Textiles7,000 MTper year · commissioned 1967 - Yarn
Mill No. 2 — Spinning
Jute yarn, with the jute ball, mini spool and diversified craft lines wound alongside it.
Jute Yarn & Diversified7,000 MTper year · commissioned 1985 - Yarn
Mill No. 3 — Spinning
Jute yarn for export order books across the full count range.
Jute Yarn7,500 MTper year · commissioned 1996 - Yarn
Mill No. 4 — Specialty Spinning
Coated yarn, cable yarn, binder twine, tatami yarn and other treated and diversified yarns.
Specialty Yarn & Twine10,500 MTper year · commissioned 2000 - Woven Goods
Mill No. 5 — Special Hessian
Special hessian fabrics for the linoleum industry and horticultural uses.
Linoleum & Horticultural Hessian9,500 MTper year · commissioned 2004 - Felt
Mill No. 6 — Non-Woven Felt
Needle-punched jute felt made from process waste off the spinning and weaving lines.
Non-Woven Jute Felt1,000 MTper year · commissioned 2008 - Finishing
Dyed Yarn Unit
Dyed and bleached jute yarn and fabric, served by the effluent treatment plant next to it.
Dyed & Bleached Yarn, Fabric2,500 MTper year · commissioned 2010
All mills certified under ISO 9001:2015 · Palash, Narsingdi · Boalmari, Faridpur · Debidwar, Cumilla
Total Production Capacity
134,000 metric tons a year
Three sites, ten mills and three specialist units. Every figure below is the sum of the per-unit capacities on that site.
- Janata Jute MillsPalash, Narsingdi
- 44,000 MT
- Janata Jute MillsBoalmari, Faridpur
- 52,000 MT
- Sadat Jute IndustriesDebidwar, Cumilla
- 38,000 MT
- Total Combined Annual Capacity
- 134,000 MT
Industrial Technology
Modern Machinery Showcase
Every machine in our arsenal is precision-calibrated for jute manufacturing. Each card lists its full technical specifications.
- Spinning
Ring Spinning Frames
Precision yarn formation at industrial scale
- Spindles per Frame
- 200 sp
- Count Range
- 5–12 lbs/spy
- Twist Multiplier
- 2.8–4.5 TM
- Speed
- 6,500 RPM
- Efficiency Rate
- 92%+
- Fiber Processing
Carding Machines
Fiber alignment and dust extraction
- Throughput
- 2 MT / hr
- Cylinder Speed
- 160 m/min
- Fiber Length Range
- 75–250 mm
- Dust Extraction
- 98% efficiency
- Roller Width
- 2 meters
- Pre-Spinning
Batching & Softening
Controlled emulsion treatment for uniform fiber
- Emulsion Ratio
- 3–5% by weight
- Conditioning
- 24-hr moisture cure
- Batch Capacity
- 5 MT / cycle
- Brittleness Reduction
- ~40%
- Temperature Control
- ±1°C
- Finishing
Jigger Dyeing Machines
Batch fabric dyeing with precise temperature control
- Batch Length
- 1,500 m / run
- Temp Range
- 40–100°C
- pH Control
- 4.5–10.5
- Cycle Time
- 90 min avg
- Capacity
- 300 kg / batch
- Packaging
Hydraulic Baling Press
Compressed export-ready bales to global standards
- Compression Force
- 2,000 PSI
- Bale Weight
- 180–200 kg
- Bale Dimensions
- 90×60×60 cm
- Output Rate
- 24 bales / hr
- Hoop Wire
- 14-gauge galv.
All machinery maintained under a scheduled PPM programme · Annual third-party audit
Warehouse & Logistics
Built for Global Export
Strategically positioned at Narsingdi — 50 km from Dhaka and with direct highway access to Chittagong Port — our logistics chain delivers to 147 countries without friction.
Campus Location — Narsingdi, Bangladesh
- 50 km
- From Dhaka
- 160 km
- To Chittagong Port
Dhaka50 km
Direct access via Dhaka–Sylhet Highway (N2). Door-to-port in under 90 minutes during off-peak.
Chittagong Port160 km
Bangladesh's primary seaport — direct highway link with CFS (Container Freight Station) 12 km from site.
Rail Freight2 km
Narsingdi Railway Station with direct freight access. Connects to the national rail network for inland distribution.
On-Site Storage Capacity
- 15,000 MT
- Covered Storage
- 12 Units
- Warehouse Bays
- 8 Bays
- Loading Docks
- 2.4 Acres
- Container Yard
Direct Highway Access for Global Export
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